Ornua, a number one Irish dairy cooperative, wasn’t churning out the effectivity they desired. Their handbook palletizing course of, involving quite a lot of heavy dairy merchandise, was a recipe for worker pressure and lowered productiveness.
The headache of handbook palletizing
Guide palletizing of dairy merchandise, from 6kg blocks of cheese to 12kg packs, took its toll on Ornua’s workers. Fixed bending, stretching and lifting meant a excessive threat of repetitive pressure harm (RSI) and fatigue. This was not solely impacting on worker well-being, but in addition hampering total manufacturing. It was very important to discover a answer that might meet these bodily calls for whereas retaining flexibility for quite a lot of merchandise.
Smoother operation: The Robotiq answer
Ornua discovered the reply in Robotiq’s Palletizing Answer with the UR20 cobot. This collaborative robotic built-in seamlessly into their current operations, eliminating the necessity for remoted, cumbersome automation techniques. The user-friendly interface made it straightforward for workers to collaborate with the cobot, sustaining the human component that was essential to their manufacturing setting.
Remodeling the underside line
Implementing an automatic palletizing answer at Ornua introduced these outcomes:
- Decreased RSI: Bodily demanding duties had been taken over by the cobot, considerably lowering the chance of harm.
- Elevated productiveness: A 30% increase in palletizing effectivity resulted in a smoother, quicker manufacturing circulation.
- Happier Workers: Free of the bodily pressure, workers reported elevated satisfaction and morale.
“We checked out palletizing as the primary space to discover automation as a result of variety of human sources wanted. If we are able to automate that job, then these sources can be utilized elsewhere.”
Jack Cotton, Ornua’s Steady Enchancment Lead
The takeaway: A win-win for effectivity and worker well-being
Ornua‘s success story demonstrates the facility of collaborative automation. By adopting Robotiq’s Palletizing Answer, the corporate has not solely improved effectivity, but in addition created a safer and extra nice working setting for its workers. It is a win-win scenario for productiveness and worker satisfaction, proving that typically one of the simplest ways to succeed is to let robots do the heavy lifting.